What you need to know about welding

11-06-2018
Welding

The question of how to cook properly is of interest to many, because this process is by no means very simple. Although if you thoroughly understand this issue, it becomes clear that the rules of how to cook are not so complicated. The most important thing here is a responsible approach to work and the study of a sufficient amount of material on this topic. It is necessary to understand the difference between inverter welding and conventional welding.

The scheme of welding thin sheets of metal

The scheme of welding thin sheets of metal.

Welding the welding machine is always associated with certain difficulties, like any other activity. For example, beginners in this business initially get an uneven surface, because the skill of cooking with a welding machine is acquired with time.

What is a welding inverter?

Welding inverter functionality

The functionality of the welding inverter.

Considering the question of how to weld metal, you should first understand what a welding inverter is, with the help of which, in fact, welding is performed. This device is not so complicated and includes:

  • machine management complex;
  • a device that converts frequencies;
  • a high frequency transformer;
  • power rectifier;
  • network filter;
  • network rectifier.
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Pluses welding inverter

Types of welded joints

Types of welded joints.

As practice shows, this kind of metal welding machine is very comfortable to wear on the shoulder, because it has rather small dimensions. Plus, the welding of metal with the help of such a unit is greatly simplified due to the introduction of direct current, which ensures an even and strong bond of the metal, while a perfectly smooth surface is being formed. And, of course, this new metal welding machine is great for saving energy. After all, such mechanisms for welding metal are produced in Europe, therefore, they meet the most stringent standards for the amount of electricity consumed.

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Inverter welding equipment

It should be noted that such a device for welding metal should be used only with the appropriate equipment, that is:

  • special holders;
  • face masks, which is fixed on the head and leaves hands free;
  • electrodes for welding metal.
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The choice of apparatus for welding

Metal welding scheme

Metal welding scheme.

The above equipment should be purchased only from time-tested companies that have a lot of positive feedback from satisfied customers. After all, the life and health of a person working with welding depends on these things.

In that case, if a person already has certain skills in working with welding, then he will very quickly learn how to cook metal as efficiently as possible.

If there is no such knowledge, then perhaps it would not be out of place to go to special educational institutions that train specialists of just such a plan, and take courses created for these purposes, which will help you in the shortest time to master the most important aspects necessary for welding metal.

Scheme of welding inverter semiautomatic device

Scheme of welding inverter semiautomatic device.

In order to effectively brew the metal, you must first do a thorough selection of the apparatus that will satisfy all the standards necessary for this process. It should be noted that in the modern market there are many different variants of inverters, which differ from each other both in cost and characteristics. That is why it is so difficult to determine the choice of such a unit for welding metal.

It should only know the key features of the choice of such devices. First of all, you need to look at the range of current control for welding metal. If we are talking about the welding of metal in the so-called home conditions, here this parameter can be from 160 to 200 A.

It is necessary to pay attention to such a key feature of the apparatus for welding metal as the time it was turned on. As a rule, it is indicated as a percentage and implies the operation time of the inverter for welding metal. For example, if there is a characteristic in 40%, the device will work the same 40%, while inactive - 60%. It also happens that the operating time of the device is exceeded by the person.

Metal Poster Training Poster

Training poster on the welding of metal structures.

Many are very afraid of this and constantly monitor the time of work with the welding machine, although in reality everything is not so terrible. After all, if the total allowable percentage of work is exceeded, then the device will simply turn itself off. So you can see when the device needs rest. However, there is also a snag. So, if welding works at a current level below the maximum, then this factor will not take place, you will still have to monitor the total operating time. If we are talking about welding metal at home, then a rather small current is often used here, so welding should be given some time to rest, more precisely, you should wait until the welding cools. Only in this case, you can continue to work.

Be sure to pay attention to such indicators as the power that is consumed by the device, and the total voltage of its idling. So, the first parameter should be determined by values ​​from 16 to 25 A, and the second - from 50 to 90 A.

Of course, it makes sense to pay attention to such aspects as the protection of the unit from moisture and dust, as well as to the stated service life and the conditions in which its operation is permissible. It is necessary to take care in advance of the warranty service of the device, which is impossible without writing out the warranty card. Only in this case, we can say that the device is not bought in vain.

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Electrode selection for inverter

The test results of the melting electrode

The test results of the melting electrode.

Answering the question of how to cook correctly with an inverter welding machine, one cannot but mention the choice of electrodes for welding. In particular, it should be determined by the quality and type of metal with which to work. For example, if you have to handle low-alloyed metals, then it makes sense to dwell on carbon electrodes. If the metal is alloyed, then there can not be done without the same alloyed elements, and if any other, special - then without high.

Naturally, the type of work performed affects the choice of this kind of electrodes. So, if metal welding is carried out without any kind of critical overload, then you can apply the corresponding elements, which will be radically different from those used in non-standard conditions. And, of course, the diameter and mark of the required elements also play an important role in all these works.

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How to cook by welding?

Before you start cooking the base metal, you should definitely test the tool on any unnecessary element, and at the same time recall some of the basics of this kind of process.

Ways to connect a welding inverter

Ways to connect a welding inverter.

It is imperative to know that the electrode fills in a holder specially created for this purpose, and the clamps themselves are attached to the parts. After all this, a current is established that is appropriate in frequency to the selected case and, in fact, the welding process itself begins. It must be remembered that during welding a certain gap is left between the metal itself and the electrode, which does not exceed 3-5 mm. After the process is complete and the seam has cooled, you must knock it with a hammer in order to remove all unnecessary elements. And only after that there is an opportunity to declare that the work is finished.

After the general knowledge base on the process of welding metals is fully mastered, it makes sense to thoroughly get acquainted with the following types of seams:

  • horizontal;
  • vertical;
  • ceiling.

In the event that all the necessary skills for working with welding and welding machines are already present, but I really want to deepen my knowledge in this area and work with the welding inverter as efficiently as possible, then you can simply turn to the special training literature or go through any preparatory courses on this topic.

This kind of activity implies a continuous development and increase in their knowledge. As you know, there is no limit to perfection. Moreover, it is possible and even necessary for not only a professional, but also an ordinary person to master metal welding professionally. Indeed, in life this skill may be useful more than once or twice, especially considering the variability of the present life. And, you see, it’s rather irrational to call specialists every time only to weld some little elements, if only because they take quite a lot of money for their services. And it makes no sense to pay for something that can be done on its own.